Operational Visibility and Compliance
Transform Your Manufacturing Operations with Intelligent Control
Complete Manufacturing Intelligence
OVAC delivers end-to-end visibility and control of your manufacturing operations through an integrated suite of solutions designed for Industry 4.0. From shop floor to top floor, OVAC connects your people, processes, and machines to drive operational excellence.
Core Manufacturing Modules
Production Planning & Control
Advanced production control system enabling real-time work order tracking, machine monitoring, and capacity optimization. Our scheduling system maximizes operational efficiency through integrated OEE analytics and shop floor control mechanisms.
Quality Management
Comprehensive digital quality management system encompassing inspections, procedure management, and non-conformance tracking. Features built-in CAPA implementation tools and advanced quality analytics for continuous improvement.
Inventory Excellence
Real-time inventory management solution featuring advanced material movement control and warehouse optimization. Supports Just-in-Time supply chain operations with integrated BOM management and stock reconciliation capabilities.
Maintenance & Asset Care
Complete asset lifecycle management system incorporating preventive maintenance scheduling and breakdown management. Includes comprehensive tracking of spare parts, mould maintenance, and key performance metrics like MTTR/MTBF.
Digital Factory Capabilities
Smart Machine Integration
  • Real-time machine monitoring
  • PLC & legacy system connectivity
  • IoT device integration
  • Automated data collection
  • Production parameters tracking
  • Process automation
Visual Factory Management
  • Live machine status boards
  • Digital work instructions
  • Visual quality controls
  • Team performance boards
  • Safety visualization
  • Andon system integration
Kaizen-Driven Management
  • Digital daily Kaizen meetings
  • 3C (Cause, Concern, Countermeasure)
  • Digital 5S audit system
  • Why-Why analysis tools
  • Fishbone diagrams
  • Kamishibai cards
  • Skill matrix management
  • Real-time Gemba walks
Workforce Management
  • Digital skill tracking
  • Training management
  • Performance monitoring
  • Safety compliance
  • Mobile apps for operators
  • Real-time task allocation
Technology Foundation
Our robust technology foundation delivers enterprise-grade performance through three key pillars:
Enterprise Architecture
Built on ISA-95 standard compliance with a five-level integration architecture, delivering unmatched computational power.
  • ISA-95 standard compliance
  • Five-level integration architecture
  • Fastest compute engine
  • Multiple database support
  • Cloud & On-Premises options
  • Real-time processing
Cross-Platform Accessibility
Comprehensive platform support ensuring seamless access across all devices and browsers.
  • Web browser support (Chrome, Edge, Firefox, Safari)
  • Mobile applications (Android, iOS)
  • Desktop integration
  • Edge device support
  • Microsoft Office integration
Enterprise Integration
Seamless connectivity with enterprise systems through multiple integration channels.
  • Bidirectional SAP integration
  • Email system connectivity
  • Cloud storage support
  • FTP services
  • Command line interface
  • Custom API support
The OVAC Edge
Implementation Excellence
Our rapid deployment approach ensures minimal disruption to your operations. With intuitive interfaces requiring minimal training, your team can quickly adapt to new workflows. The system's scalable architecture and cost-effective integration make it an ideal solution for growing enterprises.
  • Rapid deployment with minimal training
  • Seamless upgrades and customizable workflows
  • Scalable and cost-effective integration
Comprehensive Traceability
Our dual-layer traceability system covers both static and dynamic elements of your manufacturing process. From component tracking to real-time process monitoring, every aspect of production is meticulously documented.
  • Complete static traceability of components, locations, and operators
  • Dynamic monitoring of processes, time, and quality
  • Advanced rework and parameter tracking
Security & Compliance
With A++ cybersecurity hygiene and comprehensive access controls, your data remains protected at all times. Our system ensures regulatory compliance while maintaining detailed audit trails for all operations.
  • Advanced cybersecurity with role-based access
  • Secure data transmission protocols
  • Complete audit trail and compliance management
Measurable Business Impact
Operational Benefits
Manufacturing Excellence
Reduced manufacturing costs and improved product quality
Supply Chain
Enhanced supply chain efficiency and better waste reconciliation
Real-time Control
Real-time decision making and increased productivity
Team Impact
Higher employee engagement and operational efficiency
Success Metrics
30%
reduction in downtime
25%
improvement in OEE
40%
faster response times
50%
reduction in paper usage
Achieve a 35% increase in productivity with ROI within 6-12 months
Implementation & Support

Comprehensive training
We provide thorough training to ensure your team can effectively use all OVAC features.

24/7 technical support
Our support team is available round the clock to address any issues or questions.

Regular system updates
We continuously improve OVAC with new features and enhancements.

Documentation access
Comprehensive user guides and technical documentation are always available.

Expert consultation
Our industry experts provide guidance on optimizing your manufacturing processes.

User community
Connect with other OVAC users to share best practices and insights.