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Track n Trace Systems - Build your Digital Smart Factory
Transform your manufacturing with real-time tracking and analytics. Optimize efficiency, reduce costs, and gain full visibility into your operations.
Components of KaiNext Digital Factory
On-Prem and Cloud
Flexible deployment options to suit your infrastructure needs
Single-Console Monitoring
Centralized control and visibility across your entire factory
Long-Range Communication
Reliable connectivity throughout large manufacturing spaces
Multi-Device Accessibility
Access from mobile, laptop, or server for maximum flexibility
Customer Success Story
This system of automatic tracking and location of equipment will allow us to reduce the time spent in managing company assets, guaranteeing a reduction in the "non-value added" on industrial processes and improving the efficiency of production departments. In addition, it will make the management of everything that is subject to cyclical controls such as equipment, instruments and test stations even more systematic and rigorous.
Application of Technology for Diverse Use-Cases

Asset Tracking
Monitor equipment location and utilization in real-time

Inventory Management
Optimize stock levels and reduce waste

Worker Safety
Ensure compliance with safety protocols and respond quickly to emergencies

Process Optimization
Identify bottlenecks and streamline workflows
Comparison Chart
See how KaiNext Digital Factory stacks up against traditional manufacturing solutions. Our comprehensive features provide superior visibility and control.
Installation Overview
1
Tag Assets
Attach our smart tags to equipment, tools, and materials
2
Install Gateways
Set up communication network throughout your facility
3
Configure Software
Customize dashboards and alerts to your needs
4
Go Live
Start tracking and optimizing your operations in real-time
Lean Manufacturing + RTLS
Key Challenges
  • Reducing labor costs
  • Increasing factory throughput
  • Optimizing pricing strategies
  • Maintaining high margins
KaiNext Solutions
  • Real-time productivity data
  • Automated capacity tracking
  • Value-added vs. non-value-added time analysis
  • Root cause identification for unproductive time
Manufacturing Intelligence with KaiNext
KaiNext Real-Time Digital Factory equips operations managers with accurate and automatically generated productivity and capacity data.

Data-Driven Decisions
Replace guesswork with real-time insights

Automated Reporting
Eliminate error-prone manual data collection

Strategic Optimization
Make informed choices to improve efficiency
Full Real-time Visibility of Assets, Inventory, Tools and Work Orders
Complete Asset Tracking
Monitor every asset, tool, and material across your factory in real-time
Work Order Monitoring
Track trolleys and trays for real-time production order visibility
Optimal Gateway Placement
Ensure full coverage without over-investment in infrastructure
Employee Location Tracking

Seamless Attendance
Stoppage-free attendance tracking

Safety Features
Automated mustering and quick safety drill audits

Zone Management
Unauthorized movement warnings and restricted area monitoring

Emergency Response
Instant help location for injured employees
Social-Distancing & Occupancy Monitoring
Contact Warning
Real-time alerts for maintaining safe distances between employees
Contact Tracing
Quickly identify potential exposure in case of health concerns
Occupancy Control
Monitor and manage the number of people in specific areas
Improved Order Flow Management
Order flow management is critical to modern industry. KaiNext Digital Factory provides the right tools for managing costs, orders, inventory, lead time, scheduling and planning.

Real-Time Visibility
Track order status, inventory levels, and production progress

ERP Integration
Enhance existing systems with automated data collection

Optimized Production
Streamline processes from order intake to dispatch
Enhanced Order Flow Management Features

Maintain Kanban Velocity
Ensure quick return of reworked items to the workflow

Backup for Barcode Tracking
Quickly identify missteps or misrouted items

Tooling and Fixture Tracking
Eliminate delays caused by searching for specialized equipment

Third-Party Equipment Management
Ensure accountability for government or partner-owned assets
Indoor People-Flow Analytics
Spaghetti Diagram
Visualize real routes of people and objects to identify inefficiencies
Heat Maps
Advanced visualization for easier analysis and process improvement
Comprehensive Software Suite
Hawk-Eye View
Real-time monitoring of your entire factory
User-Friendly Interface
Easy-to-use GUI with reports, alerts, and notifications
Quick Locator
Rapidly find assets, employees, materials, and visitors
Multi-Device Access
Available on computers, tablets, and smartphones
Plant Layout Modeling
Optimize your factory layout with our advanced modeling tools. Visualize and simulate different configurations to maximize efficiency and flow.
Business Process Modeling
End-to-End Flow
Visualize and optimize your entire production process
Detailed Process Steps
Break down complex processes for in-depth analysis
3D Production Simulation Modeling
Experience your factory in stunning 3D. Test scenarios, identify bottlenecks, and optimize workflows before implementation.
Visual Components for Clear Communication
Visual Management Tools
Tapes, labels, tags, and signs for clear workplace organization
Tool Management
Organized tool boards and lockers for efficient access
Comprehensive Factory Visualization
Get a bird's-eye view of your entire operation. Monitor production lines, inventory levels, and worker activity in real-time.
Visual Factory Implementation
Collaborative Factory Environment
Performance Tracking
Teams working together to monitor and optimize factory metrics through shared dashboards and collaborative analysis tools.
Real-time Data Sharing
Instant access to critical production data enables quick decision-making and seamless information flow across the factory floor.
Team Collaboration
Cross-departmental teams connecting and coordinating to drive continuous improvement in factory operations.
Our collaborative environment connects teams, data, and performance metrics for optimal factory operations.
Safe Factory Implementation
Prioritize worker safety with our comprehensive monitoring and alert systems. Ensure compliance with safety protocols and respond quickly to potential hazards.
Get Started - Talk to Us
We're ready to help you build your smart factory. Contact us today to learn more about KaiNext and how it can transform your operations.